31. May 2024
Linda Fritzler

UPS connections explained: Everything about plug connections and connectors

Unexpected power failures can cause major damage. UPS systems (uninterruptible power supply), which protect your electronic devices from sudden power failures, can help to prevent this. To increase the performance of your UPS system, you need special types of connection to ensure a reliable power supply.

Difficulties arise when the plug of the UPS does not fit into your wall socket or the plugs of your devices are not compatible with the UPS connections. To avoid such complications and choose the right connections, we will introduce you to the various plug connections, plug types and connections in this blog post.

Basics of UPS systems

The importance of UPS for device protection

UPS systems are crucial for protecting electronic devices by stabilizing the power supply and preventing power failures. They ensure the continuity of IT infrastructures and are available in various designs. Please contact us using the inquiry form for a quote.

Function and areas of application of UPS devices

UPS systems provide a reliable power supply through battery operation in the event of a power failure. They protect against data loss and voltage fluctuations. UPS devices are indispensable for companies and critical facilities such as hospitals and data centers. Find out more about the effects of power outages and surges on IT security in our blog post “Power failure and overvoltage in IT hardware: what are the consequences for IT security?”.

Different UPS classes and their functions

UPS systems are divided into 3 classes (online, offline, line-interactive) in order to meet individual requirements. Find out more in our blog post “Which UPS system is the right one? Considerations for the selection of UPS systems” to find out which UPS class is suitable for your needs.

Advantages of plug connections for UPS systems

  • Adaptation to UPS systems: specially developed UPS connectors for connections
  • Efficient capacity utilization: UPS connectors maximize the capacity of your UPS system by being able to supply multiple devices during power outages.
  • Extended connection options: Backup a greater number of devices via the UPS
  • Reliable protection: quality and resilience of UPS connectors ensure long-term protection for devices
  • Function of plug connections: simple connection between devices (plug with pins and matching socket)

Important UPS connections in detail

Electrical connectors consist of a male part with contact pins and a female part with contact openings. The male part can be a plug, which is located at the end of a cable, or a built-in plug, which is permanently integrated into a device housing. The female part, on the other hand, is either a coupling at the end of a cable or a socket that is permanently installed in a device housing. Plugs and couplings are therefore used to connect devices and extend cables.

Connection options include IEC plug connections, NEMA connections or socket strips. There are also combined solutions, which allow more variability, for example socket strips with Schuko sockets and IEC sockets. Due to the many plugs and sockets available, we offer you an overview of the various plug connections below.

IEC plugs and sockets

IEC 60320 C13/C14

These connections are most commonly found in office applications, data centers and IT infrastructures. They are mainly used for smaller servers and peripheral devices such as computers, monitors or compact UPS systems. The C13 plug (right in the picture) is plugged into a C14 socket (left in the picture) and can support up to 10 amps at 250 volts.

Advantages and disadvantages:
+ Standardized (IEC 60320)
+ Widely used in electrical appliances and UPS systems
+ Safety interlock
Require adapters for regions without IEC standard
Limited load capacity
High space requirement

IEC 60320 C19/C20

These connections are specially designed for devices with higher power requirements. They are often used for high-performance servers and network equipment as they can support higher current loads. These connections are often found in servers, network switching devices and larger UPS systems. Here, the C19 plug (left in the picture) is plugged into a C20 socket (right in the picture) and can support up to 16 amps at 250 volts.

Advantages and disadvantages:
+ Standardized (IEC 60320)
+ High reliability
+ Integrated in many devices
Requires adapters for regions without IEC standard
Little flexibility

Suggestion: The C39 output of Eaton Rack PDU G4 is also a game changer, maximizing flexibility and ease of use by combining C13 (10A) and C19 (16A) on a single output. We also offer PDUs from Eaton in our online store.

IEC-309, 16A

The IEC-309, 16A connector is a robust choice for connecting UPS systems. With a current rating of up to 16 amps, they are ideal for small and medium-sized applications where a reliable power supply is crucial. These connections are particularly common in data centers, server rooms and industrial environments.

Advantages and disadvantages:
+ Compactness and manageability
+ Simple installation
+ High reliability and durability
+ Less expensive than 32A version
Limited power capacity (only for up to 16 amps)
Not suitable for large data centers with high power requirements

IEC-309, 32A

The IEC-309, 32A connector is suitable for applications with higher energy requirements and offers a higher current capacity. With a design for up to 32 amps, they are primarily used in larger data centers and industrial systems.

Advantages and disadvantages:
+ Higher current capacity (up to 32 amps)
+ Reliable power supply
+ Versatile application possibilities
Difficult installation due to bulkiness
More expensive than 16A version
Not suitable for smaller applications (too powerful)

Schuko plug (earthing contact plug)

SCHUKO plugs are a common standard for electrical plug connections in Europe, especially in Germany and Austria. They are characterized by their earthing contact and high level of safety. These plugs are designed for currents of up to 16 amps and voltages of 230 volts and are used in private households, offices and industrial environments.

Advantages and disadvantages of Schuko plugs:
+ Robust construction
+ Easy to use
+ Integrated in many household and office appliances
Not standardized outside Europe
Requires adapters for international use

NEMA connections

NEMA 5-15

The NEMA 5-15 connection is one of a series of power connections designated by the National Electrical Manufacturers Association. It is the most commonly used connection type in the Americas, particularly in the United States, Canada and Mexico, as well as in parts of Asia. These connections are standard in homes and offices and support a current rating of 15 amps at 125 volts.

NEMA 5-20

The NEMA 5-20 connection is designed for applications with higher current requirements and, like the NEMA 5-15 connection, is widely used in America. It enables a current of up to 20 amps at 125 volts and is used in more specialized environments.

Advantages and disadvantages of NEMA connections:
+ Robust construction
+ Simple procurement
+ Widely used in North America
Regionally limited
Requires adapters for international use

Terminal block connections

Terminal block connectors are often used in larger systems, particularly in industrial applications and large UPS systems. They are designed to handle very high currents and voltages and offer the flexibility to adapt to different cable sizes and types. Depending on the type and model, the current and voltage ratings can vary. In industrial applications, terminal block connectors are often designed for higher current ratings, typically from a few amps up to several 100 amps at voltages from a few volts up to several 100 volts.

Advantages and disadvantages of terminal block connections:
+ High flexibility and adaptability
+ Suitable for customized installations
Complex installation
Less user-friendly than standard connectors

Installation and maintenance of UPS connections

Preparation and planning for installation

  • Demand analysis: Determine which devices need to be connected to the UPS and determine the total power requirements.
  • Compatibility check: Ensure that the selected connections are compatible with the devices and the UPS by checking the voltage, current and regional standards.
  • Layout planning: Develop a plan for the arrangement of the UPS and the connected devices to ensure efficient cabling.

Maintenance of the UPS connections

  • Routine inspection: Carry out regular visual inspections of the connections and cables to detect possible signs of wear or damage.

Common problems and their solutions

  • Loose connections → Solution: Check and tighten plug connections to avoid interruptions and overheating.
  • Cable break → Solution: Replace damaged cables to ensure safety.
  • Corrosion → Solution: Clean or replace corroded connectors to resolve connection issues and failures. Find out more about IT cleaning in our blog post “IT cleaning - its time requirements and aspects to consider”.
  • Overheating → Solution: Monitoring the load distribution to avoid overloading the UPS and connected devices.

Importance of correct UPS connections in your company

In this blog post, we have introduced you to the most important connector types and their specific applications. From IEC and NEMA connections to terminal block connections - each connection has its own advantages and disadvantages that need to be carefully weighed up depending on the application.

By choosing the right UPS connectors, you maximize the efficiency and reliability of your power supply, prevent outages and protect your valuable IT infrastructure from damage. Also pay attention to standards and certificates as well as other regional safety standards to ensure the safety of your connectors. Remember that thorough planning and regular maintenance are essential to ensure the long-term functionality and safety of your UPS system.

If you have any questions or need assistance in selecting the right components, we will be happy to help. In our online store you will find many UPS systems from well-known brands such as APC, Arista, Dell or Eaton.

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